Rotary kiln is important equipment in heavy industries and its calcination process is the key impact to the product quality. Due to the difficulty in obtaining the accurate algebraic model of the calcination process, an intelligent modeling method based on ANFIS and clustering algorithms is studied. In the model, ANFIS is employed as the core structure, and aiming to improve both its performance in reduced computation and accuracy, a novel hybrid clustering algorithm is proposed by combining FCM and Subtractive methods. A quasi-random data set is then hired to test the new hybrid clustering algorithm and results indicate its superiority to FCM and Subtractive methods. Further, a set of data from the successful control activity of sophisticated workers in manufacturing field is used to train the model, and the model demonstrates its advantages in both fast convergence and more accuracy approaching.
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